When looking to outsource the production of metal components and assemblies, it's important to partner with a supplier you can fully rely on from concept to finished goods. As one of China's leading one-stop die casting companies, Junying represented at Diecasting-mould.com offers a full suite of integrated services to handle all your production needs efficiently.

From mold design and manufacturing to precision zinc and aluminum casting, CNC machining, assembly and surface finishing - our team of experienced experts can manage each step of the process. This allows clients to focus on their core business while benefitting from streamlined outsourcing to a single, capable partner. Let's review why Diecasting-mould.com is the optimal choice to handle your production demands.

Mold Design and Development 

The design and engineering of high-quality molds is key to producing defect-free castings. Our in-house mold design team has over 15 years experience working on projects of all complexities. We utilize the latest 3D CAD software and FEA analysis to virtually test designs, addressing issues proactively. 

Molds are then precision CNC machined on advanced equipment to exacting tolerances. Material selection assistance is also provided to match the intended alloy, process and part geometry. Prototypes can even be cast and tested prior to full production tooling.

Aluminum and Zinc Die Casting 

At the heart of our factory are over 50 automated die casting machines with clamping forces ranging from 50 to 800 tons. This enables us to produce parts in aluminum, zinc, magnesium and other alloys from a few grams to 20 kilograms in weight and dimensional tolerances as low as ±0.2mm.

Our production line runs 24/7 to fulfill large batch orders on deadlines. Quality inspectors check each casting to ensure mechanical properties and appearance meet your specs and industry standards. Air-tight packaging further protects parts during shipping worldwide.

CNC Machining and Finishing 

For castings requiring additional machining operations, our on-site CNC facility features over 50 high-precision 3-5 axis processing centers. Capabilities include turning, milling, drilling, boring, tapping and more. Surface finishing services like polishing, powder coating, silk screening and plating are also available. 

Automated loader/unloader systems paired with lights-out machining allow for unmanned operation during off-hours. Combined with our molding expertise, this enables producing fully-machined parts in one location with seamless hand-offs.

Assembly and Kitting

Manufacturing individual components is only half the solution. Our assembly line can collimate parts by applying adhesive, fasteners or welding/soldering based on your drawings and work instructions. Kitting services pre-package common material sets conveniently as well.

Full turnkey solutions from prototyping to volume production runs are our specialty. Automatic equipment and trained personnel ensure repetitive, precise assembly reaching your quality targets for complex product configurations.

Supply Chain Management

Beyond manufacturing, we can simplify the logistics side through consolidation and just-in-time delivery programs. With regional warehouses near clients, short lead times are realized along with freight cost reductions. 

Transportation is carefully planned and shipments tracked via online portals. Documents and customs clearance are provided for seamless international transit. Even vendor managed inventory on consignment is possible.

Quality Assurance Processes

Quality is the backbone of our operation and incorporated throughout each phase. Suppliers undergo stringent approval and testing. Incoming materials are inspected and work-in-progress checks conducted using measuring instruments with 0.01mm precision. 

Random samples from finished lots go through leak, pressure, current and resistance evaluations as required by production/industry standards. Statistical process control across machines ensures consistency. Certified quality assurance managers oversee the entire system.

Customer Service Focus

While our facilities are highly automated for mass production efficiency, the human touch remains. A dedicated project coordinator personally guides each client order from start to finish - addressing any concerns promptly via phone, email or live online chat. 

Free tooling quotes and prototype pricing allow for fair evaluation versus domestic alternatives. And both short lead MTO orders or long term partnership agreements are supported equally well through collaborative communication always in the native language.

Proven Track Record

With a history of success serving top brands globally, you can be ensured of the same quality experience. We proudly hold ISO9001, IATF16949, ISO14001 and other quality management accreditations regularly audited by third parties. 

More than 98% of our orders ship on-time or early, as proven through shipment tracking portals. And customers consistently rave about the precision and longevity of our parts in distribution surveys. Overall, it’s a risk-free way to outsource production with full peace of mind.

Cost Efficiency Without Compromise

Through dedicated aluminum and zinc foundries, massive economies of scale are realized in materials purchasing, CNC machine uptime, overhead absorption and skilled technical resources - all while maintaining the strictest quality controls. 

We pass the savings directly to clients in the form of highly competitive unit pricing on custom work because there is no profit margin added for various middlemen. Budget-conscious customers particularly appreciate predictable project costs without sacrificing quality or capabilities.

Complete Solutions Through Prototyping

Whether just brainstorming initial ideas or ready for production, Diecasting-mould.com makes the process easy. Our rapid prototyping services offer quick turnarounds on plastic model and 3D printed proofs to visualize form and function. 

From here, sample metal castings can be produced within days on CNC machined soft tooling. This enables thorough evaluation, regression and design refinement– all without heavy upfront investment compared to overseas travels or local short run suppliers. 

With the ability to go from prototype to production in-house, we literally cover every step - ensuring smooth execution through a single point of contact.

Outsourcing production internationally requires trust that the supplier has capabilities, quality control, logistics support and price competitiveness to deliver consistently on committed promises. As a one-stop manufacturing headquarters, Diecasting-mould.com frees you to focus growing your business while we handle production demands for prototypes through bulk runs.

Backed by over a decade of die casting experience, quality certifications and a track record of on-time shipping, we are fully equipped to manage all aspects of custom component manufacturing - from start to finish - under one roof with one project coordinator assigned to you. Contact us today to discuss partnering for hassle-free outsourced production.